鋁合金電梯門因其耐腐蝕、輕量化及美觀性，在聊城及周邊地區(qū)的建筑領(lǐng)域廣泛應(yīng)用。其制作安裝流程需嚴(yán)格遵循工藝規(guī)范，從材料加工到現(xiàn)場安裝，每個環(huán)節(jié)均需精準(zhǔn)把控，以確保產(chǎn)品質(zhì)量與使用安全。

　　Aluminum alloy elevator doors are widely used in the construction industry in Liaocheng and surrounding areas due to their corrosion resistance, lightweight, and aesthetic appeal. The production and installation process must strictly follow the process specifications, from material processing to on-site installation, each link must be precisely controlled to ensure product quality and safe use.

　　一、材料準(zhǔn)備與加工制作

　　1、 Material preparation and processing production

　　型材裁切：根據(jù)門洞尺寸，使用高精度切割設(shè)備對鋁合金型材進(jìn)行下料。例如，門框立柱需采用直角切割，而門扇邊框則需45°角切割以保證拼縫嚴(yán)密。聊城某項目實踐表明，切割誤差需控制在±2mm以內(nèi)，否則會影響門體方正度。

　　Profile cutting: According to the size of the door opening, high-precision cutting equipment is used to cut aluminum alloy profiles. For example, the door frame column needs to be cut at a right angle, while the door leaf frame needs to be cut at a 45 ° angle to ensure tight joints. Practice in a project in Liaocheng has shown that cutting errors need to be controlled within ± 2mm, otherwise it will affect the squareness of the door body.

　　孔位加工：在型材上標(biāo)記螺絲孔、鉸鏈安裝孔等位置，使用數(shù)控鉆床進(jìn)行孔位加工。需注意，孔徑需與連接件匹配，避免因孔徑偏差導(dǎo)致連接松動。

　　Hole processing: Mark screw holes, hinge installation holes, and other positions on the profile, and use a CNC drilling machine for hole processing. Please note that the aperture should match the connector to avoid loose connections caused by aperture deviation.

　　型材組裝：將加工好的型材通過角碼、螺絲等連接件組裝成門框。門框角部通常采用45°對接方式，并用鋁角碼加固，確保結(jié)構(gòu)穩(wěn)定性。

　　Profile assembly: Assemble the processed profiles into door frames using connectors such as corner brackets and screws. The corner of the door frame is usually connected at a 45 ° angle and reinforced with aluminum corner brackets to ensure structural stability.

　　門扇制作：將鋁合金門板條嵌入帶蓋槽中，用螺絲固定后蓋上槽蓋，以隱藏連接痕跡。若為自動門，還需預(yù)裝軌道、皮帶夾等配件，并進(jìn)行初步調(diào)試。

　　Door leaf manufacturing: insert the aluminum alloy door strip into the groove with cover, and fix the upper groove cover of the rear cover with screws to hide the connection trace. If it is an automatic door, it is necessary to pre install accessories such as tracks and belt clamps, and conduct preliminary debugging.

　　二、表面處理與質(zhì)量檢驗

　　2、 Surface treatment and quality inspection

　　表面處理：鋁合金型材需進(jìn)行氧化、噴涂或電泳處理，以增強(qiáng)耐腐蝕性和美觀度。例如，陽極氧化工藝可使型材表面形成致密氧化膜，提升耐磨性。

　　Surface treatment: Aluminum alloy profiles require oxidation, spraying, or electrophoretic treatment to enhance corrosion resistance and aesthetics. For example, anodizing process can form a dense oxide film on the surface of profiles, improving wear resistance.

　　質(zhì)量檢驗：檢查型材表面是否光滑，無鋁屑、毛刺或色差。同時，測試門扇開關(guān)是否順暢，無卡滯或異響。

　　Quality inspection: Check whether the surface of the profile is smooth, free of aluminum shavings, burrs, or color differences. At the same time, test whether the door leaf switch is smooth, without any jamming or abnormal noise.

　　三、現(xiàn)場安裝流程

　　3、 On site installation process

　　基層處理：清理門洞墻面，確保平整無雜物。若墻面不平整，需進(jìn)行剔鑿或找平處理。

　　Grassroots treatment: Clean the wall surface of the door opening to ensure it is flat and free of debris. If the wall surface is uneven, it needs to be chiseled or leveled.

　　測量定位：使用水平儀、卷尺等工具精確測量門洞尺寸，標(biāo)記安裝位置。例如，門框水平度誤差需控制在±1mm以內(nèi)。

　　Measurement and positioning: Use tools such as a spirit level and tape measure to accurately measure the size of the door opening and mark the installation position. For example, the horizontal error of the door frame needs to be controlled within ± 1mm.

　　安裝調(diào)節(jié)槽：將調(diào)節(jié)槽用自攻螺絲固定在門框上，作為側(cè)板安裝的基準(zhǔn)。

　　Install adjustment slot: Fix the adjustment slot on the door frame with self tapping screws as the reference for installing the side panel.

　　組裝側(cè)板模塊：將后側(cè)板兩端插入側(cè)板角碼，并用螺絲固定。然后組裝左右側(cè)板模塊，確保角碼與平行定位片插入線條槽口內(nèi)，角度平整緊密。

　　Assemble side panel module: Insert the two ends of the rear side panel into the side panel corner code and fix it with screws. Then assemble the left and right side panel modules, ensuring that the corner brackets and parallel positioning pieces are inserted into the groove of the line, with a flat and tight angle.

　　打膠固定：在調(diào)節(jié)槽內(nèi)部、線條卡槽內(nèi)打膠，將側(cè)板模塊插入并調(diào)整至與墻面平行。用發(fā)泡膠填充側(cè)板與墻面間的縫隙，增強(qiáng)密封性。

　　Glue fixing: Apply glue inside the adjustment groove and the line card groove, insert the side panel module and adjust it to be parallel to the wall. Fill the gap between the side panel and the wall with foam adhesive to enhance sealing.

　　扣接裝飾線條：將裝飾線條扣接在側(cè)板上，確保與墻面緊密貼合，無縫隙。

　　Buckling decorative lines: Buckle the decorative lines onto the side panel to ensure a tight fit with the wall without gaps.

　　打結(jié)構(gòu)膠：在門框與門套接縫處、線條與墻體接觸面打結(jié)構(gòu)膠，以增強(qiáng)密封性和穩(wěn)固性。

　　Apply structural adhesive: Apply structural adhesive at the joint between the door frame and the door frame, and at the contact surface between the line and the wall to enhance sealing and stability.

　　四、質(zhì)量驗收與后期維護(hù)

　　4、 Quality acceptance and post maintenance

　　質(zhì)量驗收：檢查門套的水平度、垂直度及方正度，使用靠尺和方尺確保誤差在允許范圍內(nèi)。同時，測試門扇開關(guān)是否順暢，密封膠條是否完好。

　　Quality acceptance: Check the levelness, verticality, and squareness of the door frame, and use a ruler and square to ensure that the error is within the allowable range. At the same time, test whether the door leaf switch is smooth and whether the sealing strip is intact.

　　后期維護(hù)：定期清理門體表面灰塵，檢查連接件是否松動。若發(fā)現(xiàn)膠條老化或門扇變形，需及時更換或維修。

　　Post maintenance: Regularly clean the dust on the surface of the door and check if the connectors are loose. If the rubber strip is found to be aging or the door leaf is deformed, it should be replaced or repaired in a timely manner.

　　聊城鋁合金電梯門的制作安裝流程需兼顧材料加工精度與現(xiàn)場安裝質(zhì)量。通過嚴(yán)格把控每個環(huán)節(jié)，可確保產(chǎn)品性能穩(wěn)定、外觀美觀，為建筑提供安全可靠的出入口解決方案。

　　The production and installation process of aluminum alloy elevator doors in Liaocheng needs to balance material processing accuracy and on-site installation quality. By strictly controlling each link, stable product performance and beautiful appearance can be ensured, providing safe and reliable entrance and exit solutions for buildings.

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